How to buy our products in China

 KNOWN WAYS FOR PREWASHING PLASTIC SCRAPS

 

First, let's see what is useful to pre-wash and what's useless divided by scrap category:

(You can go directly to the one is of interest to you)

What is common to all pre-washing system is a GOOD Water filtration

 

MIX PLASTICS sounds very dirty because coming from garbage selection and consequently, it is.

Pre-washing is provided mainly when granulator blades can wear rapidly because of the amount and type of dirt, but here a single shaft shredder is the machine to use and wearing is not critical.

As we said it its dedicated page, the problem here is mainly separation and two, sometimes three, sink-float tanks are required to deeply separate, at least, olefins from sinkable plastics.

Just because the best way to achieve results is using clean water, each tank should "separated" from the following one by a washing/drying step so, while material goes forward, water goes backwards.

This apply to almost all systems, surely to all "no chemical" washing lines but, in this particular case, it is very important.

Back to the pre-washing matter, it goes by itself this system already has a pre-washing and nothing else is needed, at least from cleaning point of view. (while the separation problem remains)

 

OnFILM WASHING LINES the matter can be different.

For film scraps coming from collection we do not suggest a pre-washing treatment of any kind because amount of dirt is generally little and granulator should handle this pretty easily.

If contamination is not this "little" but still scraps are coming from scraps collection, we do suggest a single-shaft shredder that will last very many days without problems.

If film scrap is agro-film, silage film or stuff like that, the pre-washing step should be seriously taken into consideration.

The film we just mentioned is clearly contaminated by sand, hearth, stones, you name it and any blade of any cutting machine wears out in no time therefore a pre-washing of some sort is kind of compulsory.

Specially for film, there are many ways to carry out this depending by which material you're feeding in and what you need at the end. (pellets to blow film, pellets for pipes or profiles extrusion, blow molding, injection molding, etc.)

For agro-film, for example, a low energy consumption wet trammel will do the job and removes 95% of dirt just spraying some water in a tumbling, perforated screen; with a washer/dryer just after it, dirt will be almost completely gone and for the rest of the washing line it will be like eating a piece of cake.

In case of silage film, where contamination is not only sand but also grass, hay, leaves and other floating contamination, it will be better to use a pre-washing machine that makes friction as well to release most of this dirt.

This machine will consume more energy but it is the only way to get rid of floating contamination.

 

HDPE bottles washing, most of the times, doesn't require pre-washing.

Of course, unless scrap bottles are not coming from a landfill pick up or something similar to this and unless we are not talking about oil jars.

If this is the case, we do suggest to go with a double shaft shredder that with little energy opens and shred the bales of bottles (or lose) and doses pieces to a pre-washing machine that will remove surface dirt, most of paper labels and most of soap, milk oil or whatever dirt is inside. (the most, not all the dirt)

After this a wet granulator will easily handle what's left into it and a final deep washing will do the rest.

This, once again, only in the case bottles are more than dirty because for every machine you add to the system, there will be a bigger investment cost, maintenance, energy etc. (it means, do not complain if at the end the system costs too much !)

 

For the pre-washing of the PET bottles washing line, we need a little bit of your patience to go through what it means.

Let's make an introduction first:

It is quite important the way PET bottles are cut; this effects the way line will perform, the amount of fines, the amount of PET flakes floating on to of water and some other few things.

Therefore a sharp edge flakes will make the washing line to run much better than a jagged one.

All this at the end means blades of granulator should be sharp all the time. Period.

As everybody knows, PET is abrasive by itself, paper isn't less and dirt doesn't help much so how we do it ?

A lot depends, once again, by the way bottles are arriving at the very beginning.

If you operate in a country where it never rains, we do suggest to skip the pre-washing  process all together and put a second granulator so you can switch from one to the other and have the line running 24/7 with no downtime.

Why this ? Because a second dry granulator cost less than the pre-washing, takes less space, consume less energy, is more productive than the wet process, granulator will never rust and all these good things.

After this pre-washing of flakes is much easier, more effective and trouble-free.

But we should be talking about pre-washing, isn't it ?

Because most of countries have rain, snow etc. pretty often and bottles are already wet, most of the times, we do suggest to go with a wet process all the way.

After bales-breaker, so after bottles are in single form, we go into a trammel with continuous hot water spray to detach all labels and get rid of most of them, together with some glue and most of surface dirt.

Keeping water very hot the process has the big advantage to turn PVC bottles opalescent, so way easy to recognize and remove from the PET stream.

More than this, being in a country where electricity doesn't cost a fortune, a second trammel, running with hot air, can get to the point to shrink all bottles, making the average thickness higher and easier to wash, dry etc..

Does this sound good ? Yes it does also because, back to PVC bottles, they will definetly get brown and very easy to recognize and remove.

After all this, your bottles will be pretty clean, shrunk, labels and dirt free and without any PVC content so granulator blades will last very long and its maintenance cost not high at all.

On the other side you should keep in mind that hot water cost a bit and hot air even more so you should run the numbers in the country where you are and see if this is convenient to you.

Each piece of the equipment cost money from investment and operating costs point of view.

Keep this always in mind.

 

This line you are now looking at is mainly used for PP/PE waste film recycling and washing. After films clean, you can use them to pelletize.

We can design different PP/PE film recycling line for you according to your request:

1: There are different capacity can be supplied: 200kg/h, 300kg/h, 500kg/h.

2: You can choose different devices according to your material.

3: According to your country condition, you can choose full automatic line or semi-automatic line.

4: You can purchase separate device based on your own conditions.

5: We providing turn-key project for you. Design-product-installment-testing.

Features and application:

1) This whole production line is used to crush, wash, dewater and dry PP, PE Film.

2) It takes the advantages of simple structure, easy operation, high capacity, low energy consumption, safety, reliability, etc.

3) This whole production line is automatic controlling, structure arrangement compact, high production efficiency, nice cleanness.

4) Production capacity: 200-500kg/h.

5) After drying the water content can reach 5-8% (according to the thickness of film).

2. Design and Detailed technical parameters for 200kg/h is as follows:

 

Single Shaft Shredder/Plastic Shredder/Paper&Sprue&Roll Films Shredder

Shredder with small nibble type ripping teeth on the rotor assembly is one of the new applications being applied to the recycling industry for shredding high volume bulk materials such as pallets, furniture parts, cardboard, plastic waste and many other reusable materials. Unique adjustment method for rotor and stator blades could double or even quadruple their life-span.

Material is fed through the hopper in front of a hydraulically operated drawer, which pushes the material load-controlled onto the turning rotor. The material is shredded between the rotor knives and a fixed counter knife. The screen hole with different perforation diameters determines the size of shreds. Produced shreds can drop from the machine through the screen perforation directly or be removed with the optional suction device or spiral conveyor.

Features:
1)Precisely processed combined frame made of extra-thick plates; Lange-angle, hexagon prism of power slewing axis; Big hopper with big caliber for feeding big material
2)PLC control system with automatic overload protection and auto reverse switch
3)Unique hydraulic pushing system accelerates the shredding speed, for light material particularly
4)Each dynamic blades has four cutting edges which enable reutilization after being abraded, by rotating 90 degree
5)Each fixed blades has two cutting edges which enable reutilization after being abraded, by rotating 180 degree
6)Quiet operation at low speed
7)Screen perforation is adjustable according to customers' requirement
8)The shredders can be adjusted according to customer specific requirements for throughput volume, material to be processed, etc.

PET/PE/PP/PS/PVC Pelletizing/Granulating Line
 We are professional manufacturer for plastic machinery. We will offer all kinds of plastic pelletizing line.

The PP/PE film pelletizing line used to pelletize the scraps to granules.

The PET pelletizing line used to pelletize the flakes to granules.

Also we offer the pelletizing line to produce the granules by plastic powder, such as PVC, PS.

The pelletizing line also used to color mixing and pelletizing to produce colored granules.

Also the pelletizing line used to produce the modified plastic granules.

The machine you are looking at is for PP/PE film granlating/pelletizing.

Features:
Our products are more reasonable
In design, more excellent in processing and more durable in usage.

This line is consisted with charging system, crushing machine, extruder, granule cutting machine, mould, hydraulic sieve changer, centrifugal dewater machine and air sending system.

Here for the Hydraulic screen changer:

Hydraulic pressure station is designed for extruder quickly changing the screen. It is in small cubage but in high flow. At the same time, it is with low noise, can move and easy to operate.

There are two sieve lift poles in the screen changer. When you need to change the screen, only one lift pole leaves the duct and the other one rests on the duct, let the plastic pass. This special device doesnt need to stop the main motor when you want to change the screen which avoids turn off then on problems in screen changing process.

No.

Item

1

 Charging system

 2

 Crushing machine

 3

 Extruder

 4

 Granule cutting machine

 5

 Mould

 6

 Hydraulic sieve changer

 7

 Centrifugal dewater machine

 8

 Air sending system

9

Silo

 

 Welcome you to visit our factory at any time, please do not hesitate to contact us for more details.

Waste Plastic Recycling and Treatment Machine

Product Description

LDPE recycling line
PET plastic pecycling granulator
Specifications
This line consist of plastic select device, crusher, washer, separate, dryer and packing with professional technology.

We specialize in product plastic recycling line for nearly 10 years. As an experienced factory we have over 250 workers and 40 engineers. Till now, we have exported to more than 30 countries. With CE certifications, we have exported to our clients in Russia, Uzbekistan, South Africa, and Peru, Argentina, Maylaysia, Saudi Arabia and Japan. With the better after sale service, we are always give our customer the best production line.

This line consist of plastic select device, crusher, washer, separate, dryer and packing. This is the whole complet line on our project.

Consideration for our customer we will design different line for our customer:
1: We provide different capacity for our customer: 200kg/h, 300kg/h, 500kg/h.
2: According to your material, you may choose different devices.
3: According to your country condition, you may choose full automatic line or semi-automatic line.
4: Our customer may purchase separate device based on his own conditions.
5: We providing turn-key project for our customer. Design-product-installment-testing.
6: Based on your workshop condition, Our design always matched to your workshop mostly.

We sincerely wish our new products will bring win-win for both of our customer and us.

Belt conveyor

 1 set

 Crusher

 1 set

 Screw conveyor

 3 sets

 Rinsing tank

 1 set

 High speed washer

 1 set

 Dewatering machine

 1set

 Drier

 2 sets

 Cyclone separator

 1 set

 Storage hoper device

 1 set

 Twin screw extruder

1 set

 Force feeder

 1 set

 Hydraulic screen changer

 1 set

 Water ring pelletizer

 1 set

 Vibrating screen

 1 set

 Wind-sending system

 1 set

 Final product silo

 1 set

Belt conveyor

 1 set

 Crusher

 1 set

 Screw conveyor

 3 sets

 Rinsing tank

 1 set

 High speed washer

 1 set

 Dewatering machine

 1set

 Drier

 2 sets

 Cyclone separator

 1 set

 Storage hoper device

 1 set

 Twin screw extruder

1 set

 Force feeder

 1 set

 Hydraulic screen changer

 1 set

 Water ring pelletizer

 1 set

 Vibrating screen

 1 set

 Wind-sending system

 1 set

 Final product silo

 1 set

Recycling & Reproducing machine

Feature Products

This production line is mainly use to reprocess industry leftover material and disqualification mate

Product Description

1. Feature and application:

1) Plastic Granulator System with Compression Bunker:

2) This production line is mainly use to reprocess industry leftover material and disqualification material. The material can plunge into compact bunker directly. After rend by rotary-blade tray and fixed blade, pre-plastic small granule sent to the extruder feeder throat, the production process can reduce pollution effectively by crush with electricity and material convey.

3) The configuration of production flow is concision, high efficiency, high output, low consumption.

4) The granule manufacture method have to be bar cutting and water-cycle transverse section cutting. And it also can deal with the hot-sensitive material.

5) The production capacity is 100-500kg/h.

6) Different customers can choice different machines. We can design special production line if you use special material.

2. Design and Detailed technical parameters for 100kg/h is as follows: If you need other capacity, feel free to contact us.

 

Agglomerator, Recycling Extruder, Recycling Plant, Recycling Machinery, Plastic Recycling Machine, Dust Remover Machine, Scrap Grinder, Plastic Waste Washing Plant, Plastic Scrap Washing Machine, Dryer Of Grinder Material, Pulveriser, Pulverizer, Vibrator Screen, Cane Making Machinery, Tumbler Mixture, PET Bottles Scrap Washing Machine, Scrap Drying Machine, EPS Compactor Machine, Film Dryer Machine, PET Scrap Washing Machine, Plastic Paper Separator Machine, Plastic Pulp Separator MachineAgglomerator Waste Grinder Agglomerator

Agglomerator

We are involved in manufacturing and exporting of quality range of Agglomerators that find use in diverse industrial applications. Agglomerator also known as densifier is used mainly because of the fact, that in this way fluffy material gets converted in chips and can be accumulated and stored ready for extrusion enabling safer operations.Empowered with sophisticated infrastructure, we can offer our range of agglomerators as per the specifications laid down by our clients.

Our company specializes in manufacturing a technically advanced range of Agglomerators, which is also known as densifiers; actually transform a light, fluffy material in something heavy enough to feed the hopper of the extruder or any other machine. Agglomerator is basically a cylinder where two blades are spinning at the bottom creating friction and thus increasing temperature till material reach the softening point (not the melting point); operator then adds some water to cool the batch down and, after water evaporates, from discharge door material comes out in chips, like very little pop-corn. We supply our range of agglomerator with machine fitted with motor & 4 rotary & 8 fixed blades.

The material of construction of the tank as MS is mentioned below:

·  EPA/30 with 30 HP Motor & 120 KGs/Hr output

·  EPA/60 with 60 HP Motor & 250 KGs/Hr output

Features

·  Densifier don't care at all about the fact material is dry, wet or dripping water because before going to softening point it has to dry it first and then temperature will raise over 100° C and agglomerate it.

·  Densifier also doesn’t care if clients’ put into a mixture of material, the same material with different MFI or melting point, it will do its job.

·  Chips can be therefore mixed into a silo, so pellets can be a steady quality as far as lab characteristics.

·  Densifier accepts scraps in any form, meaning film, ropes, nets, filaments, non woven and; result will be the same for everything, size of scraps don't matter much as long operator is safe handling it.

·  Maintenance as well is little to nothing because to replace blades takes 10 minutes for everybody.

·  As far as we know, a lot of people put this machine in a corner and buy a granulator and a cram-feeder thinking all the problems were gone. Today, they have the densifier back in place.

·  There are quite many more reasons to use a densifier, like the fact this way fluffy material converted in chips can be accumulated and stored ready for extrusion so, if something happens to the washing line, for example, you are on the safe side and can continue to make pellets, while fixing the system.

·  Having material densified, if something goes wrong on recycling line and final product is not qualitative, clients can store it and add it at a certain % in the good material which can also be done later on.

·  When recycling plastics wastes from post-consumer collect and, especially, in the case of LLDPE-LDPE-HDPE thin film foils and packaging material having a low specific weight and bulky density, it is advisable and necessary to increase the density and weight in order to process further the material in the extrusion or pulverizing phases.

·  There are cases when the material has a bulk density of 18-20 kg/cbm and to make them suitable for further process they should be turned to a minimum 350-400 kg/cbm.

·  During the density increasing phase, a fairly good amount of humidity must be removed specially when coming from the washing line. To this purpose, agglomerators are used by recyclers.

·  This type of machine has reduced capacity when the thickness of the film, foils lowers (bigger volumes with low density) and the humidity on surface of the material at in-feed increases.

 

Plastic Grinder

We have in store for our clients, a wide range of scrap grinders that is available in various models like EP 400, EP 450, EP 500, EP 600 and EP 1000. These scrap grinders are known for their robust construction, superior performance and maintenance free life.

The technical specifications of these scrap grinders are as follows:

Technical Data

EP 400

EP 450

EP 500

EP 600

EP 1000

Size of Blades (Inch)

16

18

20

25

40

Feed Opening (mm)

400

450

500

625

1000

Rotor Diameter (Inch)

10

13

14

23

30

No. Of Blades

5

5

5

5

5

Motor Power (HP)

7.5

5

20

30

40

Max Wt of Items (KGs)

0.5

0.9

1.5

2

6

Screen Hole Size (mm)

9

10

12

13

16

Max. Output (KGs/Hr)

90

125

150

300

500

Some of the transaction details for this range are as follows:

·  Price: Ex Works, Mumbai

·  Payment: 40% advance, balance against Proforma Invoice

·  Delivery: 30 days

·  Validity: 60 days

·  Sales Tax: 12.5% VAT or 2% against C form

·  Warrantee: One Year

·  Jurisdiction: Subject to Mumbai Jurisdiction

·  Installation Fees: Lodging & Boarding Expenses